From garment hang tags to mailer boxes, product packaging serves a number of functions, such as identifying product details and providing protection during shipping. It’s also one of the most overlooked marketing opportunities for online brands.
By 2027, almost a quarter of consumer purchases are expected to happen online. This growth has coincided with an increased focus on improving the packing and shipping processes to recreate the personal touch of in-store shopping.
While most packaging is designed to protect or identify your products, taking a purely functional approach means you might be missing out on its full branding potential. Ahead, learn how to use customized packaging to deliver your products safely while also creating a memorable unboxing experience.
What is product packaging?
Product packaging refers to the physical materials that house your product. Its main function is to protect products, and it often serves other functions like sharing usage information, helping your product stand up on a retail display, and maintaining its contents’ shelf life. But beyond its practical purposes, product packaging is also an opportunity for businesses to delight customers and build brand loyalty through a memorable brand experience.
Product packaging for ecommerce includes both the product packaging itself (say, the glass bottle that contains body cream or hang tag on a sweater) and the outer packaging (box or padded envelope) that gets that product to its final destination. Both of these types of retail packaging can be branded and customized to deliver impact.
A holistic branded packaging experience is a set of thoughtful design choices as well as the careful selection of shipping and packing materials. Its purpose is to provide additional value for your customer and your business by way of creating a positive first impression of your brand identity—ideally, one that’s memorable and shareable.
The Shopify guide to shipping and fulfillment
Boost customer satisfaction while driving sales growth for your ecommerce business with an effective shipping and fulfillment strategy. Use this guide to create a plan that covers all aspects of shipping and fulfillment, from how much to charge your customers to choosing the right fulfillment method.
The importance of product packaging
Online stores have fewer direct touchpoints to deliver delight compared with physical retail. While there are many advantages to ecommerce for both seller and buyer, the tradeoff is a lack of direct connection between them. When ecommerce shoppers interact with your package after delivery, it’s your first chance offline to make an impression through a direct touchpoint.
Add brand value
Product packaging can become an extension of your brand. The choices you make can reflect your brand voice, aesthetic, and values. For example, Seed, a direct-to-consumer retailer selling probiotic supplements, uses simple branded packaging made from biodegradable sachets and paper foam inserts. This reinforces Seed’s brand values and increases customer satisfaction among its target audience of eco-conscious buyers.
Create a sharable experience
A great experience is worth sharing. If you deliver a delightful experience from the first website interaction to the moment your customer opens their package, they’ll be more inclined to share it. User-generated content and word-of-mouth marketing are both valuable forms of organic marketing.
Build loyalty
A positive unboxing experience can also increase customer loyalty and affinity with your brand. Building a long-term brand means bringing customers back time and time again. Investing in retention can move you off of the acquisition treadmill, giving you more time and money to improve your brand experience for your biggest fans.
“We pay attention to every detail … even the font size on the inside of the packaging, or this little phrase, we scrutinize these tiny details,” says Mark Rushmore, co-founder of SURI. “It’s almost invisible to the naked eye, but it’s the culmination of all those little tiny decisions across packaging, across your checkout, across the whole user experience, which add up to people having a really great experience because they can see and appreciate the detail and thought that’s gone into a lot of small decisions.”
Grow sustainably
Demand for sustainable options has meant that companies are popping up everywhere to meet that demand. It’s easier than ever to walk the walk and truly be a sustainable brand, from manufacturing all the way to shipping.
When Hero Packaging ran Google Ads for its biodegradable shipping supplies, the response was overwhelming. “In a week, we got a thousand people signing up [for a free sample], and that was the first sign where we said, ’People are really interested in this,’” says co-founder Anaita Sakar.
Types of product packaging
Product packaging refers to both the packaging in direct contact with the product and the packaging used for shipping. Both types can be customized through a digital printing company that specializes in custom packaging. Before you dive into packaging design, let’s look at the different types of packaging you can customize.
Primary packaging
Product packaging that is in direct contact with your product is called primary packaging. This refers to the packaging of the product itself, before it’s placed in a shipping box with added materials.
There are six primary types of printing for primary product packaging:
- Flexography printing
- Digital printing
- Gravure printing
- Offset printing
- Screen printing
- Litho-lamination printing
Each type of printing has its own pros and cons. When you’re designing primary packaging, make sure you mock up samples before finalizing so you can be sure the printing style fits your vision both practically and aesthetically.
Secondary (shipping) packaging
Before you can ship your products, you’ll need to package them for safe transport. Most products will require some type of box or envelope to protect the order for safe transport, as well as a cushioning material.
Corrugated boxes
Cardboard boxes are the most common type of product packaging used by online retailers. They’re sturdy, don’t add a ton of weight to packages, and can be recycled. Double-walled corrugated boxes can provide extra strength and durability for heavier weight items. Many cardboard boxes are also made from recycled components for a sustainability factor.
Padded mailers
Padded mailers are best for shipping smaller, flat, or delicate items such as jewelry, handcrafted goods, or books. Many of these mailers are made from polyethylene and contain a cushioned or “bubble” insert. In recent years, more companies have switched to eco-friendly versions made from biodegradable materials or recycled paper.
Bags and envelopes
Unpadded polyethylene mailers, Tyvek envelopes, or sustainable alternatives are great solutions for soft items that don’t require impact protection. They’re a perfect packaging solution for apparel companies. Bags and poly envelopes are inexpensive, lightweight, strong, and self-sealing, adding efficiency to your shipping process.
Tertiary packaging
Tertiary packaging is the outermost layer of packaging and is used for shipping and distributing products. It protects products from damage during transit. A corrugated cardboard shipping box containing multiple units of a product is an example of tertiary packaging.
Custom product packaging
All packaging types described above can be customized with your branding and to your product’s specifications. For specific primary packaging, you may need to work with a manufacturer to design and produce your packaging from scratch. But many standard shipping products can be customized using a company like Hero Packaging or Better Packaging Co.
There are many options for printing and customizing everything from tissue and gift wrap to jewelry boxes and shipping envelopes. Branded outer packaging makes an impression the second it lands on your customer’s door stop.
11 steps to create a product package
- Choose the right packaging
- Add branded tissue paper
- Consider packaging filler
- Brand with stickers
- Tuck in promotional material
- Add a packing slip
- Write a custom note
- Include educational materials
- Consider custom tape
- Design seasonal packaging
- Add a free sample or gift
1. Choose the right packaging
The most significant element to consider is your ecommerce shipping container. Depending on your product, this might be a box, bag, or poly mailer. White and brown corrugated packaging options once ruled as the sole option because they’re cheap, sturdy, and get the job done, but they may not create the first impression you’re looking for—or be the right fit for your product.
Do you own a sustainable company? You can opt for biodegradable packaging alternatives made from compressed coconut fibers or compostable mailers made from corn rather than plastic.
2. Add branded tissue paper
Wrapping your products in tissue paper adds an extra level of luxury, creating anticipation during the unboxing experience. It can also provide protection for delicate items. Custom-printed tissue is another opportunity to build a customer experience that reinforces your brand aesthetic.
3. Consider packaging filler
Traditional filler includes Styrofoam packing peanuts, foam inserts, air pillows, and bubble wrap. Many brands are meeting customer demand for sustainability and opting for eco-friendly alternatives like recycled crinkle paper (colored or brown), excelsior (wood fibers), and biodegradable packing peanuts made from wheat or cornstarch. The type you choose depends on your product and brand values.
4. Brand with stickers
Using stickers on a plain box or bag is a versatile and fairly inexpensive alternative to creating custom packaging. A branded sticker can seal tissue paper or brand the outside of your packaging. You may also want to include a few extra stickers in the package as a way to thank your customers for their purchase.
5. Tuck in promotional material
Business cards or postcards can be added to packaging to tell customers more about your brand, thank them for their purchase, and even offer a discount on a future purchase. Use QR codes to link customers to a special landing page that you can update more easily (and affordably) than a printed business card.
You can also send other types of packaging inserts such as newsletters or a branded magazine. This unique packaging idea serves as reading material that deepens the brand’s relationship with customers.
6. Add a packing slip
It’s standard to include a receipt in your pick and pack processes, but many businesses don’t use this as a branding or marketing opportunity. Add your logo and on-brand messaging. Then, place the receipt and packing slip in the package at a point that makes sense. Just make sure it’s not at the top of the box where you want to make the biggest splash with your unboxing experience.
💡 Tip: When you print a packing slip on Shopify, you can customize its contents and product packaging design by adding or removing elements like your logo or product images. You might also consider including a coupon code on your packing slip to encourage repeat purchases.
7. Write a custom note
Handwritten notes may be tricky to scale, but new businesses need to fight to earn every customer. Connecting through a personal note can show customers there are real people powering your brand, which can help form a more personal connection to your brand. The Scribeless app for Shopify lets you send these handwritten notes at scale.
8. Include educational materials
If you sell products that require assembly or instructions for setup and use, add educational materials to your packaging. Sharing educational materials like usage instructions shows that you care about their experience, builds trust, and ensures that customers have a positive initial experience with your product.
9. Consider custom tape
Like stickers, branded packing tape can be added to a plain box at a lower cost than customizing the whole box. It comes in a variety of colorful options off the shelf, too.
10. Design seasonal packaging
To improve customer experience during the holidays and seasonal events, consider limited edition packaging design that maintains your recognizable brand identity with a festive flair. For more tips, check out this holiday shipping guide to stand out and profit during the seasonal rush.
11. Add a free sample or gift
Surprise customers with a free sample or gift with purchase inside the packaging. This tactic can help you cross-sell by introducing a customer to new products. Choose an item your customer is likely to be interested in to encourage them to purchase the full size at a later date.
Product packaging costs
The most common downside to a custom-branded packaging experience can be the associated cost. You’ll need to decide based on your average order size and profit margins what options are financially feasible, along with which present the greatest value to your business and customers.
Unbranded packaging cost estimates
Unbranded packaging is the cheapest solution with many options available off the shelf in a number of quantities and colors. If you go this route, you can always add inexpensive customization with branded tape or stickers. Custom stickers can cost between 10¢ and $2 each, depending on order quantity and size.
Branded packaging cost estimates
Custom boxes and mailers tend to be the most expensive solution.
To create your own custom printed boxes, you may be looking at a minimum order of 250 and a cost of $2 to $25 per box. Some printing companies have no minimums—but you’ll pay for it. For example, Packlane will print 15 standard boxes for around $8 each, but if you order 10,000, your cost per unit drops to just $2.65 each. On top of that, consider that ecommerce boxes will add more total weight to your shipment than a poly mailer, which could impact your overall shipping costs.
Poly mailers will average 40¢ to $3 per printed mailer, depending on your order size and material—but you can order as few as 25 at a time with some suppliers (at a cost). Remember that the weight of this product packaging solution is low and will keep your shipping rates lower, too.
Tips for keeping packaging costs low
- On sites like AliExpress, unbranded colored and patterned boxes can be purchased with a minimum order of 50 units for less than 40¢ each (depending on size), with free shipping to most countries.
- The greater your order size, the cheaper the cost per unit. Strategically plan which items you will use and place larger orders to bring costs down.
- Consider the impact of weight when looking at the overall cost of your packaging. Higher weights mean higher costs to ship, which can impact your shipping strategy as a whole.
Best product packaging design examples
To improve your ecommerce packaging design, we’ve highlighted some creative ideas for shipping, so you can borrow inspiration from these best-in-class online businesses.
Caraway
Caraway Home is a direct-to-consumer retailer that sells non-toxic ceramic cookware in unexpected colorways. To convey its values, the brand uses recycled materials with zero-plastic bags, low-impact print dyes, and biodegradable or recyclable inserts to package and ship goods.
Caraway also includes a welcome booklet with orders, made from recycled paper, along with messages printed directly on the packaging that improve the unboxing experience.
Overall, what stands out about Caraway’s ecommerce packaging is how organized and true to its brand aesthetic it is. Because this is a premium product (with a premium cost) little touches like this go a long way to assuring the customer they’ve made a smart purchase.
Otherland
Otherland is a brand known for its beautifully packaged and fragranced candles. Otherland’s founder, Abigail Cook Stone, is a former art buyer for Ralph Lauren stores and therefore understands the importance of aesthetics at every stage of a customer’s interaction with a brand.
Whether a customer purchases a limited edition seasonal product or items from the core collection, the experience is familiar and consistent with pops of color and beautiful branding.
Allbirds
Allbirds is an ecommerce brand selling shoes made from sustainable materials, like tree fiber and sugar cane. This commitment to the planet extends to packaging that’s recycled and printed with soy inks.
Clever details in Allbirds packaging reflect the brand’s personality and focus on creating a seamless experience from the moment the package arrives. It’s playful and functional—just like the Allbirds brand.
Wild
Wild is a pioneer in personal care, tackling one of the biggest issues in the category: plastic waste. The brand solved this problem with product packaging. Its packaging design process is at the heart of brand identity for Wild, as it serves as the brand’s unique selling proposition.
“Everything from shampoo, conditioner, shower gel through to toothpaste and deodorant, people’s bathrooms are absolutely packed full of plastic,” says co-founder Charlie Bowes-Lyon. “Not only did we want to reduce that problem, but we felt we could remove plastic and single-use materials completely.”
Clever, fuss-free packaging means that customers buy a reusable applicator once, and refill with a product that uses much less waste than conventional deodorant. The refill packaging is made from a compostable bamboo pulp.
Notice Hair Co.
Notice Hair Co. sells sustainable products for your hair, body, and home, with a mission to get as close to zero-waste as possible. It goes against the grain to offer packaging that is minimal and compostable to align with its values. The brand’s signature conditioner and shampoo bars also come wrapped in compostable paper, so there’s virtually no waste.
The brand continues to seek out fulfillment centers that commit to its zero-waste and no-plastic policies to lower the brand’s carbon footprint.
Product packaging trends in 2025
Sustainable packaging solutions
More consumers are becoming aware of their carbon footprint when buying products online. So much so that 82% of them are willing to pay a premium for sustainable packaging.
Sustainable materials can be recycled or repurposed by the customer at home; others are biodegradable and break down in compost—both of which prevent excess waste and packaging going to landfill.
Instead of defaulting to cheaper non-sustainable options such as plastic or polystyrene, opt for sustainable packaging materials such as:
- Recycled paper
- Cardboard
- Organic wool
- Bamboo
- Glass
“In beauty, packaging is such a big part of the product,” says Nancy Twine, founder of Briogeo. “It really does take more of a concerted effort within the industry to make an impact in terms of how we can reduce waste and just be more sustainable over the long term.”
💡 Tip: Install the Planet app for Shopify to offer carbon-neutral shipping on online orders. Some merchants report 20% increases in conversion rate from climate-conscious shoppers who are concerned about their environmental footprint.
Minimalist design aesthetics
Minimalism isn’t a “new” design concept, but it’s regaining momentum in the product packaging world. Removing clutter helps put the consumers’ focus on your product while still communicating the message and unique selling proposition.
For example, Allbirds uses a single biodegradable shoebox to ship its products, as opposed to a box-in-box approach employed by many other footwear retailers. This naturally creates less waste while giving customers a frustration-free unboxing experience. They only need to dispose of one box, rather than the usual two.
Smart packaging technology
Technology is integrated in almost every aspect of a product’s lifecycle. Many brands are extending this innovation to product packaging as a solution to inventory management challenges and boring unboxing experiences.
Examples of smart packaging technology include:
- Monitoring sensors. Perishable goods, for example, usually need to be stored at a certain temperature and away from light. Sensors embedded within the product’s packaging can detect any light or heat exposure to avoid the sale of spoiled inventory.
- Radio frequency identification (RFID) tags. RFID technology works similarly to barcodes, but they don’t require a direct line of sight between the tag and the scanner. Customers can tap their smartphone onto a package’s RFID tag to retrieve more information, like a video on how to assemble their new furniture.
- Anti-counterfeit features. Luxury brands add technology such as holograms, special ink, or watermarks to prove the legitimacy of their products. These tend to be more expensive to implement but are useful in returns—you can verify a product’s legitimacy to prevent unauthorized refunds for counterfeit goods.
Interactive packaging experiences
What better time to strengthen your relationship with a customer than when they’re already excited about opening their new product? Interactive experiences encourage shoppers to engage with your brand in a more dynamic nature.
QR codes are the simplest way to offer these interactive experiences. Customers can point their smartphone camera to a code that’s printed on your product packaging and be diverted to a specific landing page.
There are no limits to how far you take the experience post-QR code scan. Some retailers guide customers toward a quiz to gather feedback or guide a product decision; others use augmented reality to overlay 3D product graphics onto a customer’s camera feed. Both are much more engaging than simply opening a package and discarding the packaging immediately.
Create an unboxing experience worth sharing
High quality packaging that reflects your brand’s voice and values can give you the competitive edge to not only generate repeat customers but also attract new ones.
Consider the customer’s experience from the first visit to your website to the moment their purchase lands on their doorstep. A thoughtful packaging strategy can create a memorable impression that turns one-time buyers into lifelong brand advocates.
Feature illustration by Gracia Lam
Additional research by Thea Earl
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Product packaging FAQ
What are the main functions of product packaging?
The main functions of product packaging are:
- Protect products from damage.
- Provide product information.
- Contain multiple items.
- Promote the brand.
Where can I order custom product packaging?
Suppliers of custom product packaging include:
- Hero Packaging
- Better Packaging Co.
- Fantastapack
- Arka
- Custom Boxes Now
- Wolfpack
- Refine Packaging
- Packlane
- noissue
- Digiwrap
- Tape Jungle
- Sticker You
- Sticker Mule
- Overnight Prints
- Vista Prints
What are the best shipping packaging types?
The best packaging types are those that work for your product and budget. The most common product packaging types for shipping include poly bags, corrugated boxes, and padded mailers. If you sell art online, rigid envelopes and cardboard tubes are the best types of packaging to properly protect your art sales.
What is sustainable packaging?
Sustainable packaging considers the environmental impact of the materials the package is made with. Materials are biodegradable, reusable, or recyclable—all of which prevent packaging from going into landfill.
